Solution Description
DESCRIPTION
Craft | forging |
Product | P100-P260 |
Content | 40Cr(hardness thirty-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-.55mm) |
Manufacturing capability | 120000 items/month |
OEM/ODM | Obtainable |
Warmth treatment | Mesh belt constant procedure furnace, stable top quality |
Tests method | Hardness testing,Mechanical performance screening,Impact check, Magnetic particle inspection |
Product | P | T | t | h | H | b | d |
S16 | a hundred | 30 | 15 | 27 | 8 | sixteen | fourteen |
Z16 | a hundred | forty | eighteen | 35 | 12 | 20 | 17 |
S20 | one hundred twenty five | 34 | 16 | 33 | 10 | 18 | 17 |
Z20 | one hundred twenty five | fifty | 24 | forty eight | 15 | 26 | twenty |
S30 | 142 | forty six | 22 | forty nine | fourteen | 23.five | 25 |
Z30 | 142 | sixty four | 28.5 | 50 | eighteen | 30.five | twenty five |
142N | 142 | forty three | 19 | fifty | twelve.two | 21 | twenty five |
YD315 | 142 | sixty | 28 | fifty | 15 | 30 | 25 |
X3001 | 142 | 35 | fifteen | forty | 13 | seventeen | 18 |
3001 | 142 | 50 | 23 | forty | twelve | 25 | 21 |
G261A 142N | 142 | forty three | 19 | fifty | 13 | 21 | twenty five |
G262A | 142 | sixty two | 29 | fifty one | 16 | 30 | 25 |
142STD A-1106 | 142 | forty three | 20 | 52.5 | thirteen | 21 | twenty five |
142HVY A-1110 | 142 | sixty two | 28.5 | 50 | 16 | thirty | 25 |
142X50X19 | 142 | forty two | eighteen.5 | 50 | thirteen | twenty | 25 |
142X55X29 | 142 | sixty two | 28.five | fifty five | fifteen.five | 30 | 25 |
150 | one hundred fifty | 38 | 18 | 40 | 10 | 20 | eighteen |
YD250 | a hundred and fifty | 38 | eighteen | forty | ten | 19 | eighteen twenty |
S25 | a hundred and sixty | forty eight | 23 | forty | 13 | twenty five | twenty |
Z25 | one hundred sixty | fifty eight | 28 | 55 | eighteen | thirty | twenty five |
P160E | a hundred and sixty | 43 | 20 | 50 | 12 | 22 | 25 |
MS32 | 200 | forty two | twenty | fifty | twelve | 22 | 20 twenty five |
MS55 | 200 | eighty | 35 | 70 | twenty five | 38 | |
YD310 | 200 | forty three | 20 | forty seven | twelve | 22 | twenty |
ML40 | two hundred | 48 | 23 | 58 | eighteen | 25 | 25 |
NJB640 | 200 | fifty two | twenty five | 60 | twenty five | 28 | 25 |
3006 | 200 | sixty five | thirty | 70 | 24 | 33 | |
MG20 | two hundred | 70 | 27 | 70 | twenty | 29 | |
A-1173 | 142 | forty two | 19.five | fifty | thirteen | 21.3 | 25 |
A-1174 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
A-3634 | 216 | 64 | 26 | 72 | 20 | 28.five | 35 |
P260 | 260 | seventy two | 32 | 75 | twenty | 34 | 32 |
X63 | 250 | sixty | 28 | 70 | twenty | 30 | twenty five |
About WXIHU (WEST LAKE) DIS.
Located in 2003,ZheJiang CZPT Precision Casting&Forging Inc. is a company for building machinery components this sort of as excavator bucket enamel,bucket adapter,facet cutter,side protectorforged pipe clamp
for concrete pump truckdrop solid chain for scraper conveyor.
About Generation Approach
we have 400T/1000T/1600T/2500T friction press machine,one particular 1250T horizontal forging and upsetting device,and 1 4800T Multidirectional hydraulic forging machine for .1KG-50KG forgings.So we can absolutely make wear elements as customer’s drawing or sample.
About Top quality Control
we have a QC group and inspection machine like
chemical composition analyzer,mechanical house take a look at machine and 3D detector and so on.
About Plus
Identified in 2571,ZheJiang Plus Import&Export Investing Co.,Ltd. is WXIHU (WEST LAKE) DIS.’s sales organization who is responsible for foreign trade organization.
Why Decide on WXIHU (WEST LAKE) DIS.&Furthermore?
one.we are specialist maker for 19 many years encounter in our sector.
two.we have different casting line and forging line for .1KG-2TONS elements.
3.we have passed qualification and high quality assessment numerous occasions by some popular firm like
ESTI,SUNWARD,ZOOMLION,CASCADE and so on.
We are in HangZhou town,ZheJiang province-Hometown of the Three Gorged Dam!
Welcome to go to our manufacturing facility and accomplishment with each other!
FAQ
Q1.Are you a company or a trading organization?
we are entirely producer of machinery components.
Q2.Can i get samples for checking the high quality?
we can offer totally free samples,but you require to pay out the freight.
Q3.What’s your MOQ?
For regular prodcuts,we will not have MOQ.
For customerized products,we will tell you MOQ based mostly on your drawing.
This fall.What is actually your supply time?
it is about 7-forty five days dependent on your amount.
Q5.What is actually your payment terms?
QuantityAmount≥5000USD,T/T thirty% as deposit,equilibrium just before delivery.
Q6.Can i visit your manufacturing facility?
we constantly welcome you to check out our factory.
You can can just take air plane to SANXIA airport or just take higher-pace rail to HangZhou station,
we will choose you up in progress.
Q7.What sort of products do you offer?
We mainly make excavator bucket tooth like casting tooth and forging tooth
fall cast chain for scraper conveyorforged pipe clamp for concrete pumpnew patented
1 piece casting bucket&ripperand we can also make .1KG-2TONS areas as your drawing or sample.
Q8.How lengthy should we consider a quotation?
After getting comprehensive details,we will estimate you in 24 hours.
Q9.How about the top quality?
We can generate according to customer’s necessity,this kind of as chemical composition and mechanical home.
we are provider for ESTI,SUNWARD,ZOOMLION,these popular model and so on.
Q10.How about the warranty?
we guarantee all our spare areas in opposition to breakage.
if any of these components split underneath regular operating conditions we will supply a new element free of charge of cost.
US $2 / Piece | |
500 Pieces (Min. Order) |
###
Material: | Alloy |
---|---|
Structure: | Forging Chain |
Surface Treatment: | Polishing |
Chain Size: | 142 |
Feature: | Heat Resistant |
Process: | Forging |
###
Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Craft | forging |
Model | P100-P260 |
Material | 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm) |
Production capacity | 120000 pieces/month |
OEM/ODM | Available |
Heat treatment | Mesh belt continuous operation furnace, stable quality |
Testing method | Hardness testing,Mechanical performance testing,Impact test, Magnetic particle inspection |
###
###
###
###
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###
MODEL | P | T | t | h | H | b | d |
S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
Z16 | 100 | 40 | 18 | 35 | 12 | 20 | 17 |
S20 | 125 | 34 | 16 | 33 | 10 | 18 | 17 |
Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
S30 | 142 | 46 | 22 | 49 | 14 | 23.5 | 25 |
Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
142N | 142 | 43 | 19 | 50 | 12.2 | 21 | 25 |
YD315 | 142 | 60 | 28 | 50 | 15 | 30 | 25 |
X3001 | 142 | 35 | 15 | 40 | 13 | 17 | 18 |
3001 | 142 | 50 | 23 | 40 | 12 | 25 | 21 |
G261A 142N | 142 | 43 | 19 | 50 | 13 | 21 | 25 |
G262A | 142 | 62 | 29 | 51 | 16 | 30 | 25 |
142STD A-1106 | 142 | 43 | 20 | 52.5 | 13 | 21 | 25 |
142HVY A-1110 | 142 | 62 | 28.5 | 50 | 16 | 30 | 25 |
142X50X19 | 142 | 42 | 18.5 | 50 | 13 | 20 | 25 |
142X55X29 | 142 | 62 | 28.5 | 55 | 15.5 | 30 | 25 |
150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
YD250 | 150 | 38 | 18 | 40 | 10 | 19 | 18 20 |
S25 | 160 | 48 | 23 | 40 | 13 | 25 | 20 |
Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
P160E | 160 | 43 | 20 | 50 | 12 | 22 | 25 |
MS32 | 200 | 42 | 20 | 50 | 12 | 22 | 20 25 |
MS55 | 200 | 80 | 35 | 70 | 25 | 38 | 28 30 33 35 |
YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
ML40 | 200 | 48 | 23 | 58 | 18 | 25 | 25 |
NJB640 | 200 | 52 | 25 | 60 | 25 | 28 | 25 |
3006 | 200 | 65 | 30 | 70 | 24 | 33 | 28 30 32 |
MG20 | 200 | 70 | 27 | 70 | 20 | 29 | 28 30 35 |
A-1173 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
A-1174 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
US $2 / Piece | |
500 Pieces (Min. Order) |
###
Material: | Alloy |
---|---|
Structure: | Forging Chain |
Surface Treatment: | Polishing |
Chain Size: | 142 |
Feature: | Heat Resistant |
Process: | Forging |
###
Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Craft | forging |
Model | P100-P260 |
Material | 40Cr(hardness 30-37HRC),35CrMo(hardness38-42HRC), 42CrMo(hardness38-42HRC),20CrMnTi(carburization:45-55HRC,Carburized layer0.35-0.55mm) |
Production capacity | 120000 pieces/month |
OEM/ODM | Available |
Heat treatment | Mesh belt continuous operation furnace, stable quality |
Testing method | Hardness testing,Mechanical performance testing,Impact test, Magnetic particle inspection |
###
###
###
###
###
###
MODEL | P | T | t | h | H | b | d |
S16 | 100 | 30 | 15 | 27 | 8 | 16 | 14 |
Z16 | 100 | 40 | 18 | 35 | 12 | 20 | 17 |
S20 | 125 | 34 | 16 | 33 | 10 | 18 | 17 |
Z20 | 125 | 50 | 24 | 48 | 15 | 26 | 20 |
S30 | 142 | 46 | 22 | 49 | 14 | 23.5 | 25 |
Z30 | 142 | 64 | 28.5 | 50 | 18 | 30.5 | 25 |
142N | 142 | 43 | 19 | 50 | 12.2 | 21 | 25 |
YD315 | 142 | 60 | 28 | 50 | 15 | 30 | 25 |
X3001 | 142 | 35 | 15 | 40 | 13 | 17 | 18 |
3001 | 142 | 50 | 23 | 40 | 12 | 25 | 21 |
G261A 142N | 142 | 43 | 19 | 50 | 13 | 21 | 25 |
G262A | 142 | 62 | 29 | 51 | 16 | 30 | 25 |
142STD A-1106 | 142 | 43 | 20 | 52.5 | 13 | 21 | 25 |
142HVY A-1110 | 142 | 62 | 28.5 | 50 | 16 | 30 | 25 |
142X50X19 | 142 | 42 | 18.5 | 50 | 13 | 20 | 25 |
142X55X29 | 142 | 62 | 28.5 | 55 | 15.5 | 30 | 25 |
150 | 150 | 38 | 18 | 40 | 10 | 20 | 18 |
YD250 | 150 | 38 | 18 | 40 | 10 | 19 | 18 20 |
S25 | 160 | 48 | 23 | 40 | 13 | 25 | 20 |
Z25 | 160 | 58 | 28 | 55 | 18 | 30 | 25 |
P160E | 160 | 43 | 20 | 50 | 12 | 22 | 25 |
MS32 | 200 | 42 | 20 | 50 | 12 | 22 | 20 25 |
MS55 | 200 | 80 | 35 | 70 | 25 | 38 | 28 30 33 35 |
YD310 | 200 | 43 | 20 | 47 | 12 | 22 | 20 |
ML40 | 200 | 48 | 23 | 58 | 18 | 25 | 25 |
NJB640 | 200 | 52 | 25 | 60 | 25 | 28 | 25 |
3006 | 200 | 65 | 30 | 70 | 24 | 33 | 28 30 32 |
MG20 | 200 | 70 | 27 | 70 | 20 | 29 | 28 30 35 |
A-1173 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
A-1174 | 142 | 42 | 19.5 | 50 | 13 | 21.3 | 25 |
A-3634 | 216 | 64 | 26 | 72 | 20 | 28.5 | 35 |
P260 | 260 | 72 | 32 | 75 | 20 | 34 | 32 |
X63 | 250 | 60 | 28 | 70 | 20 | 30 | 25 |
Roller Chain Maintenance Tips
There are many things to keep in mind when maintaining a roller chain. The main reasons include friction and external influences. Without proper lubrication and adjustment, such chains will wear prematurely. Here are some tips for keeping your roller chain in top shape. continue reading! This will make your process easier. We will also discuss the cost of the new roller chain. As always, remember to check for loose ends and adjust the chain regularly.
Preloading
Roller chains are designed to accommodate many different types of loads. Sprockets are the main cause of chain wear. Axial and angular misalignment occurs when the sprocket faces are not properly aligned. Both types of misalignment increase stress and wear on the roller chain. They can also negatively affect the drive. Therefore, choosing the right chain is an important consideration.
Preloading helps to eliminate initial elongation and extend service life. The benefits of preloading can be seen in the preloading chart. Significant elongation occurs during drive startup with no or minimal preload. This is due to the surface hardness of the worn parts. On the other hand, a properly preloaded chain shows little elongation during the initial start. Therefore, proper preload can prolong wear life.
Although elongation is a natural phenomenon in any drive, it can be minimized or eliminated with proper maintenance. In addition to regular inspections, you should do a full inspection of your chain after the first hundred hours. This inspection should focus on key life factors such as 3% elongation, how the chain is lubricated, and any other issues that may affect life. A good quality chain should have the longest life and no problems.
There are many different roller chain specifications. A good rule of thumb is to choose chains with at least five links. Then, tighten the chain until a break occurs, and it will tell you what kind of break occurred. Alternatively, you can use a roller chain with the maximum allowable load. As long as the MAL doesn’t exceed that number, it’s still perfectly safe to use it for any application.
lubricating
When it comes to lubrication, there are several different techniques. For example, spray lubrication is a popular method for high-horsepower drives and high-load and fast-moving machines. This method is very effective, but it is expensive, and spraying the chain too far out of the guard can cause leaks. Another common method is brush lubrication. Brush lubrication involves applying a continuous flow of oil to the chain, pushing it into the chain. This lubrication technique reduces the application temperature of the chain. Also, it can extend the life of the chain, depending on the manufacturer’s specifications.
While the lubrication of roller chain couplings varies by application, sprocket hubs should be lubricated monthly to ensure proper sealing. The amount of oil used depends on the rotational speed and the type of roller chain coupling. In general, lubricants used in roller chain couplings should have excellent adhesion, oxidation, and mechanical stability.
Wear-resistant lubricants are recommended. They prevent the rollers from sticking to each other and prevent rusting. These lubricants have low surface tension and are not harmful to metal or O-ring chains. The optimum lubrication method depends on ambient temperature, horsepower, and chain speed. Properly lubricating a roller chain increases the life of the chain and reduces the risk of wear.
Proper lubrication of the roller chain is essential to prevent corrosion and prolong its service life. The oil forms a smooth film on the chain components, reducing metal-to-metal contact and minimizing friction and wear. Additionally, the oil provides a smooth running surface and reduces noise. However, the running-in process of roller chain lubrication cannot be underestimated. When using heavy-duty oils, ensure that the lubricant is compatible with operating and ambient temperatures.
Maintain
To extend the life of your roller chain, you need to carry out regular inspections. First, you should check the T-pin on the link plate at the joint. If they are not connected properly, it can cause the chain to stretch and not maintain proper spacing and timing. Next, you should look for unusual noise, corrosion, and dirt that may indicate wear. If you notice any of these problems, it’s time to replace the chain.
In order to properly maintain a roller chain, both areas of the roller chain must be lubricated with the correct lubricant. Lubricants used should be SAE non-degreased oils. There are several types of lubricants available, but the best one is a petroleum-based oil with a high viscosity. You can also check for signs of wear, such as red or brown discoloration. This means that there is not enough lubrication.
While the life expectancy of a roller chain is unknown, it is important to know how to extend its life and maximize its effectiveness. Improper tension and alignment can shorten its life and place undue stress on the drive system and the chain itself. Incorrect tension can also lead to slippage and increased energy output. Therefore, you should calculate the tension and alignment of the chain during the initial installation. Check and adjust regularly.
Another way to extend the life of your rollers is to thoroughly clean the inside and outside of the rollers. You should also lubricate it frequently to prevent excessive heat buildup. Designed to prevent overheating by limiting the amount of work during break-ins. Additionally, regular inspections will help you catch anomalies early enough to stop operations. Last but not least, regular lubrication will prolong the life of the roller chain.
Cost
Buying a roller chain is a big decision, but initial cost shouldn’t be the only consideration. The cost of the roller chain itself, as well as the running costs, should be considered. Even the lowest-priced chains can be more expensive in the long run. Additionally, maintenance and energy costs may increase. The best roller chain for your business will be the one that best suits your needs. Listed below are some considerations to consider when purchasing a roller chain.
First, what material should you use? Roller chains come in many different materials. Stainless steel is a commonly used material in construction. Materials are selected based on the cost and design of chain horsepower transmission. Various manufacturing processes will determine which material is suitable for your application. Also, the weight of the chain will vary depending on its pitch and the construction technique used. A large part of the cost of a roller chain is on the drive sprocket.
Another consideration is installation cost. Roller chains are commonly used in agricultural and transportation applications, especially for agronomic products. If lubrication is your concern, maintenance-free chains are the best choice. Corrosion-resistant chains are ideal for wet environments. They are sold in boxed lengths, so replacing a longer length requires adding a shorter length. To avoid trouble, use the skateboard to help connect the links.
Another consideration is the overall width. The overall width of an open #40 roller chain may vary but should be at least 10 feet wide. Although it is not the most expensive type of roller chain, it will last longer. Using it correctly will increase its overall longevity, so it’s a good idea to choose it wisely. If your business uses roller chains regularly, the cost reduction is well worth it.
Application
A roller chain consists of a pair of alternating pins and roller links. The pins are pressed into the side panels and hinged to the rollers. Roller chains can be single or multi-strand, connected by a common pin. The multi-strand design provides higher shear strength for demanding power transmission applications. Typical applications for roller chains include conveyors, hoists, and other mechanical equipment.
The horsepower capability of a roller chain is limited by several factors, including pin shock and friction. While research into these factors has placed some limits on the maximum operating speed of the roller chain, practical experience has shown that these systems can be used at higher speeds. Proper lubrication and cooling can increase the durability of these chains. In addition, roller chain applications include:
Drive and conveyor systems are the two main uses of roller chains. During driving operations, wear and elongation are a natural part of the operation. However, lubrication plays a vital role in minimizing wear and shock loads. Therefore, wear is inevitable and special care must be taken to ensure proper lubrication. Additionally, lubrication reduces heat dissipation in the chain.
The materials used to make roller chains vary from one type to another. Stainless steel is common, but nylon or brass are sometimes used. These materials are less expensive and more durable than steel or stainless steel. The best material for the job depends on a variety of factors, including cost, environmental conditions, and design horsepower transmission. For example, the pin bushing contact area is a critical area requiring lubrication. Additionally, some coatings are designed to retard the corrosive effects of water or oil.
editor by czh 2023-01-06